Zibo Chenyi Advanced Materials Co., Ltd. is one of the leading manufacturers and suppliers of wear resistant liner in China, also supports customized service. If you're going to buy CE approved wear resistant liner made in China, welcome to get quotation from our factory. Quality products and low price are available.
Factory direct sale custom made wear resistant liner for chute, bin, silo and feeder
Wear-resistant linings serve as innovative and high-performance protective solutions, with their core function being to create a barrier against wear, impact, and corrosion for industrial equipment and components. They are a critical material for handling the transportation of abrasive materials. Their applications span multiple key areas of industrial equipment, specifically including:
Material transportation processes: feeders, transfer points in conveying systems, chutes, etc.;
Storage and screening equipment: hoppers, silos, screening feed plates;
Grinding equipment accessories: mill discharge chutes, etc.
To accommodate diverse customer needs, we offer a range of product options in various specifications and shapes.
Rugular Size Of Rubber Ceramic Wear Liner
|
Normal Size |
50~800 |
The detailed specifications are based on factual conditions |
|
Thickness of Wear-resistant Liner(mm) |
3~50 |
|
|
Thickness of Rubber |
4~8 |
Remark: Other sizes are available upon request.
Ceramic Technical Data Sheet
|
Name |
Project |
Unit |
Index |
|
Rubber |
Fracture Toughness |
20"C,Mpa % |
3.65 |
|
Thermal Shock Resistance |
ATc,°C |
250 |
|
|
Surface Roughness |
um |
V.9 |
|
|
Density |
g/cm3 |
≥1.2 |
|
|
Elongation |
% |
500 |
|
|
Tensile Strength |
Mpa |
18 |
|
|
Shore Hardness |
HA |
60±5 |
|
|
Peel Strength |
Mpa |
212 |
|
|
Temperature Range |
℃ |
-40-120 |
|
|
Steel |
Carbon Steel Plate |
Gpa |
Q235B,A36,SUS304 |
|
Thickness |
3-20 |
||
|
Bolt |
High Strength Bolts |
4.8Z8.8 |
|
|
Abrasion Resistance |
P=74N. n=800rpm. t=30min |
0.0005g |
|
|
Category |
CY90 |
CYT92 |
CY95 |
CYT95 |
CY99 |
CY-ZTA |
ZrO2 |
|
Al2O3 |
≥90% |
≥92% |
≥95% |
≥ 95% |
≥ 99% |
≥75% |
/ |
|
ZrO2 |
/ |
/ |
/ |
/ |
/ |
≥21% |
≥95% |
|
Density |
≥3.50g/ cm3 |
≥3.60g/cm3 |
≥3.65g/cm3 |
≥3.70g/cm3 |
≥3.83g/cm3 |
≥4.10g/cm3 |
≥5.90g/cm3 |
|
Water Absorption |
≤0.1% |
≤0.1% |
≤0.1% |
≤0.1% |
≤0.1% |
≤0.1% |
≤0.1% |
|
HV 20 |
≥900 |
≥950 |
≥1000 |
≥1100 |
≥1200 |
≥1350 |
≥1100 |
|
Rock Hardness HRA |
≥80 |
≥82 |
≥85 |
≥88 |
≥90 |
≥90 |
≥88 |
|
Bending Strength MPa |
≥180 |
≥220 |
≥250 |
≥300 |
≥330 |
≥400 |
≥800 |
|
Compression strength MPa |
≥970 |
≥1050 |
≥1300 |
≥1600 |
≥1800 |
≥2000 |
/ |
|
Fracture Toughness KIc MPam 1/2 |
≥3.5 |
≥3.7 |
≥3.8 |
≥4.0 |
≥4.2 |
≥4.5 |
≥7.0 |
|
Wear Volume |
≤0.28 cm3 |
≤0.25cm3 |
≤0.20cm3 |
≤0.15cm3 |
≤0.10 cm3 |
≤0.05cm3 |
≤0.02cm3 |
Wear Resistant Liner Advantages
Outstanding wear resistance: High-strength wear resistance effectively withstands various wear conditions.
Long-lasting durability: Significantly extended service life, greatly reduced maintenance costs, and quick and easy installation.
Convenient replacement design: Simple component replacement for quick maintenance upgrades.
Customized solutions: Supports customization of different specifications and shapes to suit a variety of scenarios.
Composite protective performance: Combines excellent corrosion resistance and impact toughness to comprehensively address complex operational challenges.
Wear Resistant Liner Description
The wear-resistant lining features an innovative composite structure design, with 92% high-purity alumina ceramic tiles as the core wear-resistant units, precisely embedded within a specially formulated rubber matrix. This unique material combination enables exceptional protective performance in high-speed, high-flow sliding wear scenarios and under frequent impact conditions. Alumina ceramic, with its ultra-high hardness, forms the first line of defense against wear, effectively resisting material friction-induced wear and tear. Meanwhile, the rubber matrix, with its excellent elasticity and cushioning properties, quickly absorbs impact forces, preventing ceramic cracking caused by stress concentration. The two components complement each other, significantly extending the lining's overall service life.
In terms of installation convenience, the wear-resistant lining is equipped with a steel backing plate and bolt fixation system, which not only enhances the overall structural strength but also enables precise positioning, ensuring an efficient and stable installation process. Additionally, the product features flexible adjustable characteristics, allowing the rubber-ceramic wear-resistant lining plates to be easily adjusted up or down according to actual operational requirements, ensuring perfect adhesion to the equipment surface. This not only enhances protective performance but also reduces installation and commissioning costs, providing reliable support for the efficient and stable operation of industrial equipment.
FAQ
Q: What are the unique advantages of Zibo Chenyi's Wear Resistant Liner compared to other brands?
A: Zibo Chenyi leverages the local mature ceramic industry cluster, utilizing a 92% alumina ceramic formula combined with rubber vulcanization technology. The ceramic hardness of the wear-resistant liner exceeds HRA85, and the bond strength between rubber and ceramic is 20% higher than industry standards. Additionally, we have a professional pre-sales condition analysis team that can customize the most cost-effective solutions based on customer needs, balancing protective performance with cost control.
Q: What complex industrial environments can Zibo Chenyi's Wear Resistant Liner handle?
A: The product is widely used in over 300 mining, power, and construction material companies nationwide. For northern regions with severe cold, we offer a low-temperature-resistant rubber version that maintains elasticity at -40°C. For southern regions with high humidity and frequent rainfall, we have enhanced the ceramic's corrosion resistance. Successful application cases include coal gangue transportation in Inner Mongolia coal mines and raw material transfer in Guangdong ceramic factories.
Q: Does Zibo Chenyi provide technical support for the installation of its wear-resistant liners?
A: We offer an integrated "product + service" solution. Prior to installation, our engineering team can provide remote guidance or on-site inspections; during installation, we provide detailed operating manuals and video tutorials; after installation, our 24/7 technical hotline is available to address any questions.
Contact Us
Zibo Chenyi Advanced Materials Co., Ltd., as a professional manufacturer specializing in wear-resistant linings, has successfully entered the international market with its outstanding production technology and strict quality control. Its products are exported to many countries, including Australia, Canada, Russia, and Kazakhstan, and have won the trust and praise of customers worldwide.
We fully understand the diversity and complexity of industrial applications, so we consistently prioritize flexibility and innovation in product development and production. Our Wear Resistant Liner series offers multiple structural configurations, including flat-mounted, embedded, and bolted designs, to accommodate a wide range of requirements from flat surface protection to complex curved surface protection. Additionally, leveraging our professional engineering design team and advanced production equipment, we offer comprehensive customization services. Based on customer-provided equipment drawings and operational parameters (such as material properties, operating speed, and environmental temperature), we can tailor solutions from material composition and dimensional accuracy to installation methods, ensuring that the wear-resistant liners perfectly align with actual working conditions. This provides customers with efficient and durable equipment protection solutions.
Contact us for a quote or customization information.
E-mail:bonniejing@zbchenyi.com
Tel/WhatsAPP:+86 13864474677
