Zibo Chenyi Advanced Materials Co., Ltd. is one of the leading manufacturers and suppliers of square ceramic rubber plate in China, also supports customized service. If you're going to buy CE approved square ceramic rubber plate made in China, welcome to get quotation from our factory. Quality products and low price are available.
SQUARE CERAMIC RUBBER PLATE
Square ceramic-rubber composite plates are wear-resistant lining products featuring a robust bond between highly abrasion-resistant alumina ceramics and high-elasticity rubber, achieved through thermal vulcanisation or adhesive bonding, with a steel plate backing.
Combining the high hardness and abrasion resistance of ceramics with the shock absorption and energy dissipation properties of rubber, they offer an ideal solution for addressing issues such as impact, wear, and noise within material conveying systems.
Rugular Size Of Ceramic Rubber Composite Liner
|
Normal Size |
50~800 |
The detailed specifications are based on factual conditions |
|
Thickness of Wear-resistant Ceramic Liner(mm) |
3~50 |
|
|
Thickness of Rubber |
4~8 |
Remark: Other sizes are available upon request.
Ceramic Rubber Composite Liner Technical Data Sheet
|
Name |
Project |
Unit |
Index |
|
Rubber |
Fracture Toughness |
20"C, Mpa% % |
3.65 |
|
Thermal Shock Resistance |
ATc,°C |
250 |
|
|
Surface Roughness |
um |
V.9 |
|
|
Density |
g/cm3 |
≥1.2 |
|
|
Elongation |
% |
500 |
|
|
Tensile Strength |
Mpa |
18 |
|
|
Shore Hardness |
HA |
60±5 |
|
|
Peel Strength |
Mpa |
212 |
|
|
Temperature Range |
℃ |
-40-120 |
|
|
Steel |
Carbon Steel Plate |
Gpa |
Q235B,A36,SUS304 |
|
Thickness |
3-20 |
||
|
Bolt |
High Strength Bolts |
4.8Z8.8 |
|
|
Abrasion Resistance |
P=74N. n=800rpm. t=30min |
0.0005g |
|
|
Category |
CY90 |
CYT92 |
CY95 |
CYT95 |
CY99 |
CY-ZTA |
ZrO2 |
|
Al2O3 |
≥90% |
≥92% |
≥95% |
≥ 95% |
≥ 99% |
≥75% |
/ |
|
ZrO2 |
/ |
/ |
/ |
/ |
/ |
≥21% |
≥95% |
|
Density |
≥3.50g/ cm3 |
≥3.60g/cm3 |
≥3.65g/cm3 |
≥3.70g/cm3 |
≥3.83g/cm3 |
≥4.10g/cm3 |
≥5.90g/cm3 |
|
Water Absorption |
≤0.1% |
≤0.1% |
≤0.1% |
≤0.1% |
≤0.1% |
≤0.1% |
≤0.1% |
|
HV 20 |
≥900 |
≥950 |
≥1000 |
≥1100 |
≥1200 |
≥1350 |
≥1100 |
|
Rock Hardness HRA |
≥80 |
≥82 |
≥85 |
≥88 |
≥90 |
≥90 |
≥88 |
|
Bending Strength MPa |
≥180 |
≥220 |
≥250 |
≥300 |
≥330 |
≥400 |
≥800 |
|
Compression strength MPa |
≥970 |
≥1050 |
≥1300 |
≥1600 |
≥1800 |
≥2000 |
/ |
|
Fracture Toughness KIc MPa 1/2 |
≥3.5 |
≥3.7 |
≥3.8 |
≥4.0 |
≥4.2 |
≥4.5 |
≥7.0 |
|
Wear Volume |
≤0.28 cm3 |
≤0.25cm3 |
≤0.20cm3 |
≤0.15cm3 |
≤0.10 cm3 |
≤0.05cm3 |
≤0.02cm3 |
Applications
- Mining Industry: Employed in ore chute conveyors, screen plates, and hopper linings to effectively withstand high-intensity impact and abrasion.
- Thermal Power Plants: Suitable for pulverised coal pipelines, ash hoppers, and coal discharge chutes, extending service life and reducing maintenance.
- Cement plants: Prevents material abrasion and blockages in equipment such as clinker elevators, classifiers, and cyclone separators.
- Steel industry: Used in silos, discharge pipes, and mixing hopper linings to prevent material erosion and oxidation effectively.
- Ports and terminals: Mitigate the impact of bulk materials in handling systems, reducing equipment maintenance frequency.
Features
1. High Wear Resistance
The ceramic layer utilises high-purity alumina (Al₂O₃ ≥ 92%). This hardness is several times greater than that of ordinary steel, effectively resisting wear caused by prolonged material impact.
2. Superior Impact Resistance
The inner rubber layer possesses excellent elasticity, absorbing external impact energy to prevent ceramic fracture from sudden shocks while safeguarding the equipment structure.
3. Robust Bonding Technology
Advanced thermal vulcanisation or high-strength adhesives ensure a seamless tri-layer bond between ceramic, rubber, and steel plate, preventing delamination or cracking.
4. Smooth Surface for Enhanced Material Flow
The ceramic surface is uniformly dense with a low friction coefficient, minimising material adhesion and accumulation. This reduces blockage risks and improves conveying efficiency.
5. Superior Corrosion Resistance and Ageing Resistance
Both ceramic and rubber exhibit excellent resistance to acids, alkalis, and salt spray, making them suitable for diverse complex operating environments and extending service life.
6. Customisable Design
Dimensions, thickness, ceramic arrangement, and backing plate structure can be flexibly tailored to client equipment configurations, operating conditions, and installation requirements.
Advantages
1. Extended service life and reduced maintenance costs
Compared to traditional steel plates or pure rubber linings, service life increases by 3–10 times, significantly lowering equipment downtime and maintenance frequency.
2. Minimised downtime and enhanced production efficiency
The ceramic layer offers exceptional wear resistance and adhesion, enabling prolonged stable operation of production lines while avoiding work interruptions caused by lining replacements.
3. Reduced noise and vibration
The rubber layer's cushioning properties effectively absorb impact noise, improving the working environment and enhancing on-site safety and comfort.
4. Hygienic and environmentally friendly, suitable for food and chemical industries
The material itself is non-toxic and harmless, preventing contamination of processed materials and meeting clean production requirements across multiple industries.
5. Simple installation with multiple mounting options
Can be secured via bolting, welding, or adhesive bonding, flexibly adapting to different equipment structures for convenient on-site installation and replacement.
Our Service
- Professional bespoke support: Comprehensive technical assistance spanning design selection to installation guidance.
- Quality assurance system: Certified under ISO 9001 quality management standards, with all products undergoing rigorous testing before dispatch.
- Rapid delivery capability: In-house moulding facilities and production lines enable swift fulfilment of customer lead time requirements.
- Global service network: Products distributed across Europe, Australia, Southeast Asia, and beyond, supporting long-term partnerships with dedicated after-sales monitoring.
FAQ
Q: Are you a trading company or manufacturer?
A: We are a factory.
Q: How long is your delivery time?
A: Generally, it needs 7 days if the goods are in stock; otherwise, 40 days to 60 days is needed, it is on the specifications and quantity.
Q: Do you provide samples? Is it free or extra?
A: Yes, we could offer the sample, and you need to pay the cost and shipping charges.
Q: What are your terms of payment?
A: 30% T/T in advance, and 70% balance before the shipment.
ZIBO CHENYI
ZIBO CHENYI Wear-Resistant Panels. Contact us immediately to learn more.
Email:traviswang043@gmail.com
Telephone: +86 15165333161
WhatsApp: +86 15165333161
