Name: China Customized Mine Duty Ceramic Conveyor Wear Liner Manufacturers Suppliers Factory - Zibo Chenyi
Brand: Chenyi
SKU: 257422981

Description

Technical Parameters

Zibo Chenyi Advanced Materials Co., Ltd. is one of the leading manufacturers and suppliers of mine duty ceramic conveyor wear liner in China, also supports customized service. If you're going to buy CE approved mine duty ceramic conveyor wear liner made in China, welcome to get quotation from our factory. Quality products and low price are available.

Mine Duty Ceramic Conveyor Wear Liner is new generation composite panels, a combination of wear resistant alumina ceramic vulcanized in rubber base. It is suitable for feeders, chutes, bins, transfer points, in conveyor systems, screen feed plates, mill discharge chutes, bunker etc.

We offer various specifications and shapes to meet the clients' requirements.

Normal Size	50~800	The detailed specifications are based on factual conditions
Thickness of Wear-resistant Liner(mm)	3~50
Thickness of Rubber	4~8

Remark: Other sizes are available upon request.

Name	Project	Unit	Index
Rubber	Fracture Toughness	20"C,Mpa %	3.65
	Thermal Shock Resistance	ATc,°C	250
	Surface Roughness	um	V.9
	Density	g/cm3	≥1.2
	Elongation	%	500
	Tensile Strength	Mpa	18
	Shore Hardness	HA	60±5
	Peel Strength	Mpa	212
	Temperature Range	℃	-40-120
Steel	Carbon Steel Plate	Gpa	Q235B,A36,SUS304
Steel	Thickness		3-20
Bolt	High Strength Bolts		4.8Z8.8
Abrasion Resistance		P=74N. n=800rpm. t=30min	0.0005g

Category	CY90	CYT92	CY95	CYT95	CY99	CY-ZTA	ZrO2
Al2O3	≥90%	≥92%	≥95%	≥ 95%	≥ 99%	≥75%	/
ZrO2	/	/	/	/	/	≥21%	≥95%
Density	≥3.50g/ cm3	≥3.60g/cm3	≥3.65g/cm3	≥3.70g/cm3	≥3.83g/cm3	≥4.10g/cm3	≥5.90g/cm3
Water Absorption	≤0.1%	≤0.1%	≤0.1%	≤0.1%	≤0.1%	≤0.1%	≤0.1%
HV 20	≥900	≥950	≥1000	≥1100	≥1200	≥1350	≥1100
Rock Hardness HRA	≥80	≥82	≥85	≥88	≥90	≥90	≥88
Bending Strength MPa	≥180	≥220	≥250	≥300	≥330	≥400	≥800
Compression strength MPa	≥970	≥1050	≥1300	≥1600	≥1800	≥2000	/
Fracture Toughness KIc MPam 1/2	≥3.5	≥3.7	≥3.8	≥4.0	≥4.2	≥4.5	≥7.0
Wear Volume	≤0.28 cm3	≤0.25cm3	≤0.20cm3	≤0.15cm3	≤0.10 cm3	≤0.05cm3	≤0.02cm3

High wear resistance

The use of high-purity alumina ceramic material, with extremely high hardness and wear resistance, can effectively resist the wear of hard materials such as ore and coal, significantly extend the service life, reduce the frequency of replacement, and reduce maintenance costs.

Cost-effective solution compared to conventional wear-resistant steels

Although the initial investment is slightly higher, its superior wear resistance and long service life make it more cost-effective in long-term operations. Reduce replacement frequency and maintenance costs while reducing downtime, bringing significant economic benefits to businesses.

Long service life, low maintenance cost, easy installation

The design life of ceramic lining is far longer than that of traditional materials, and the modular design makes installation and replacement more convenient, significantly reducing maintenance costs and time, and suitable for high-intensity continuous working environments.

Excellent corrosion and impact resistance

Not only wear-resistant, but also has excellent corrosion resistance, can resist acid, alkali and other chemical substances erosion, at the same time with high strength and toughness, can withstand strong impact and vibration, suitable for a variety of complex conditions.

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Our mine duty ceramic conveyor wear liners provide unrivaled performance in the most demanding mining environments. Unlike traditional wear liners, our products combine advanced ceramic technology with a rugged design for superior abrasion, impact and corrosion resistance. The liners are specifically designed to withstand the harsh conditions of mining operations, ensuring extended service life and reduced downtime. With a focus on durability and efficiency, our wear-resistant liners are the ideal solution for protecting conveyor systems from the wear and tear of heavy materials such as coal, ore and aggregates.

What sets our mining ceramic conveyor wear liners apart is the unique combination of high alumina ceramics and specially formulated rubber liners. This innovative combination not only enhances the liner's ability to absorb impact, it also ensures a strong bond between the ceramic and the conveyor surface, preventing delamination even under extreme pressure. The ceramic tiles are precision-engineered for a smooth, low-friction surface that reduces energy consumption and minimizes material buildup. In addition, the modular design allows for easy installation and replacement, greatly reducing maintenance costs and operational disruptions.

Products Applications

1. Ore conveying systems for mines: extreme wear resistance, challenging extreme working conditions
During the mining process, ore conveying systems are often exposed to high levels of wear and impact. Our ceramic wear liners resist the sharp edges and heavy impacts of the ore, significantly extending the life of the conveyor.
2. Coal Transportation and Handling System: Corrosion Resistance + Sound Insulation for Green and Efficient Mining
In coal mining and transportation, conveyors need to withstand the highly abrasive and corrosive nature of coal (e.g. sulfides in the gangue). Our ceramic liners are able to meet these challenges effectively due to their excellent abrasion and corrosion resistance.
3. Raw material handling in the cement and building materials industry: energy efficient for sustainable development
In the cement and building materials industry, raw material conveying systems often handle highly abrasive materials such as limestone, gypsum and clinker. Our ceramic wear-resistant liners are able to effectively resist the abrasion and chemical corrosion of these materials, ensuring the long-term stable operation of the conveyor.

Product Quality Certificate

Prove the quality with strength

Our ceramic conveyor wear-resistant liners for mining have been successfully applied in many industries around the world and have been highly recognized by our customers. For example, in a large-scale iron ore mining project, the wear rate of our liners is only 1/5 of that of traditional wear-resistant steel liners after 18 months of continuous operation, which saves the customer more than 30% of maintenance costs. In addition, in the field of coal transportation, our liners have operated in acidic environment for two years without corrosion, far exceeding customers' expectations. These real-life cases fully demonstrate the excellent performance of our products in terms of wear resistance, corrosion resistance and service life. We can also provide detailed test reports and customer feedback to give you a more intuitive understanding of the reliability and value of our products.

Considerate Service

Accompanied by the whole process, to solve the problem of worries

We know that quality products need to be accompanied by perfect service. Therefore, we provide customers with full life cycle services, from pre-consultation, program design to installation guidance and after-sales support, accompanied by the whole process. Our professional team will provide customized solutions according to your specific working conditions to ensure that the liner is perfectly matched with the equipment. During installation, we provide detailed operation manuals and on-site technical support to ensure fast and accurate installation. In addition, we provide regular inspection services to help customers find potential problems in time and avoid unexpected downtime. Our goal is to let customers not only buy high-quality products, but also enjoy worry-free after-sales service.

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