Zibo Chenyi Advanced Materials Co., Ltd. is one of the leading manufacturers and suppliers of cast ceramic rubber lining in China, also supports customized service. If you're going to buy CE approved cast ceramic rubber lining made in China, welcome to get quotation from our factory. Quality products and low price are available.
Abrasion and Corrosion Protection Cast Ceramic Rubber Lining
| Type | Composite | Characteristic | Application |
|---|---|---|---|
| 2 in 1 type | ceramic+rubber | Rubber absorbs impact, while ceramic resists wear | Medium impact, room temperature material conveying |
| 3 in 1 type | ceramic+rubber+metal plate | High structural strength, can be fixed with bolts, easy to replace | Equipment with high impact and requiring rapid maintenance |
| one piece casting type | ceramic block+alloy matrix(cast) | Metallurgical bonding of ceramics and metal substrates through casting, with high bonding strength and high temperature resistance | High temperature, high wear, and high impact working conditions |
Production process of Cast Ceramic Rubber Lining
A typical production process includes:
Ceramic preparation: using high-purity alumina powder, sintered or cast at a high temperature of 1700 ℃ or above
Surface treatment: Clean, polish, and dry ceramic blocks
Composite: Place ceramic blocks into molds and combine them with rubber through hot vulcanization process; Alternatively, ceramics can be embedded into the alloy matrix through casting processes
Curing molding: vulcanization or casting is completed under appropriate temperature and pressure
Applications of Cast Ceramic Rubber Lining
Mining: Protects machinery like crushers, mills, and chutes that deal with heavy abrasion from ores and rocks.
Cement Plants: Used in hoppers, mills, and kilns where abrasion is common due to the movement of materials like cement clinker.
Steel and Foundry: Protects equipment that deals with molten metals and other high-temperature materials.
Power Generation: Used in coal-handling systems to reduce wear on conveyors and hoppers.
Advantages
Wear resistant: Ceramic has a Mohs hardness of 9, far exceeding rubber/polyurethane, and is resistant to particle erosion and sliding wear.
Impact resistance: The rubber layer absorbs the impact of large materials, prevents ceramic fragmentation, and reduces noise and vibration.
Corrosion resistance: Rubber is resistant to acid and alkali, brine, and slurry, suitable for desulfurization in chemical/mining/power plants.
Temperature: Ordinary rubber ≤ 80 ℃; High temperature resistant type ≤ 120 ℃ (special formula can reach 150 ℃).
FAQ
Q: What is the minimum order quantity?
A: Standard-sized products require a minimum order of 100 pieces; custom orders have flexible minimum quantities. Volume purchases (≥500 pieces) qualify for preferential pricing.
Q: What is the service life in mining applications?
A: 3-5 years in coal handling applications; 1-2 years in gold/iron ore (high quartz content) applications – 6-10 times longer than manganese steel liners.
Q: Are installation accessories provided?
A: We supply matching adhesives, bolts, and welding rods, accompanied by installation manuals and video tutorials; on-site technical support is available for large-scale projects.
Q: Does the product comply with international standards?
A: Complies with ASTM, DIN, and ISO standards. Material and performance certified by SGS. Customisable to regional requirements.
Q: How are liner replacements or damage handled?
A: Manufacturing defects covered within the warranty period. We offer wear-and-tear replacements at preferential pricing with expedited delivery to minimise downtime.
Contact Person: Sabrina Sun
Email:sabrina@zbchenyi.com whatsapp/wechat:+8618369949806
