Zibo Chenyi Advanced Materials Co., Ltd. is one of the leading manufacturers and suppliers of arc-shaped rubber ceramic liner in China, also supports customized service. If you're going to buy CE approved arc-shaped rubber ceramic liner made in China, welcome to get quotation from our factory. Quality products and low price are available.
Custom Made Arc-shaped Rubber Ceramic Liner for Mining Industry
Arc-shaped rubber ceramic liners are ideal for curved surfaces in abrasive, high-impact environments, offering longer service life, noise reduction, and easier maintenance compared to steel or pure ceramic alternatives.Mainly used in bulk material handling, mining, and cement industries where both wear and impact resistance are critical.
Rugular Size of Mine Duty Arc-shaped Rubber Ceramic Liner
|
Normal Size |
100~800 |
Provide multiple specifications and customized services to meet the requirements of different equipment models and operating conditions |
|
Thickness of Ceramic Liner(mm) |
3~80 |
|
|
Thickness of Rubber |
4~12 |
Ceramic Technical Data Sheet
|
Name |
Project |
Unit |
Index |
|
Rubber |
Fracture Toughness |
20"C,Mpa % |
3.65 |
|
Thermal Shock Resistance |
ATc,°C |
250 |
|
|
Surface Roughness |
um |
V.9 |
|
|
Density |
g/cm3 |
≥1.2 |
|
|
Elongation |
% |
500 |
|
|
Tensile Strength |
Mpa |
18 |
|
|
Shore Hardness |
HA |
60±5 |
|
|
Peel Strength |
Mpa |
212 |
|
|
Temperature Range |
℃ |
-40-120 |
|
|
Steel |
Carbon Steel Plate |
Gpa |
Q235B,A36,SUS304,SUS316 |
|
Thickness |
3-20 |
||
|
Bolt |
High Strength Bolts |
4.8Z8.8 |
|
|
Abrasion Resistance |
P=74N. n=800rpm. t=30min |
0.0005g |
|
|
Category |
CYT92 |
CY95 |
|
Al2O3 |
≥92% |
≥95% |
|
Density |
≥3.60g/cm3 |
≥3.65g/cm3 |
|
Water Absorption |
≤0.1% |
≤0.1% |
|
HV 20 |
≥950 |
≥1000 |
|
Rock Hardness HRA |
≥82 |
≥85 |
|
Bending Strength MPa |
≥220 |
≥250 |
|
Compression strength MPa |
≥1050 |
≥1300 |
|
Fracture Toughness KIc MPam 1/2 |
≥3.7 |
≥3.8 |
|
Wear Volume |
≤0.25cm3 |
≤0.20cm3 |
| eature | Arc-Shaped Rubber Ceramic Liner | Steel Plate Liner | Pure Ceramic Tile |
|---|---|---|---|
| Wear Resistance | Excellent (ceramic surface) | Moderate | Excellent |
| Impact Absorption | High (rubber backing) | Low | Very Low |
| Noise Reduction | Yes (rubber dampens vibrations) | No | No |
| Weight | Lighter than steel | Heavy | Moderate |
| Installation | Easy (bolted or bonded) | Welding required | Complex bonding |
| Corrosion Resistance | Yes (rubber protects against moisture) | Prone to rust | Yes (ceramic is inert) |
Arc-shaped Rubber Ceramic Liner Applications
(1) Mining & Mineral Processing
Ore Chutes & Transfer Points
Protects curved chute surfaces from impact and sliding abrasion (e.g., iron ore, coal, copper).
Reduces noise and material sticking.
Screw Conveyors & Hopper Liners
Fits curved screw flights and hopper walls to prevent wear from heavy, abrasive materials.
(2) Cement & Power Plants
Cyclone Inlets & Ductwork
Resists high-velocity abrasive dust (e.g., clinker, fly ash).
Pump Casings & Slurry Pipelines
Protects against erosion in slurry transport systems.
(3) Steel & Metal Processing
Blast Furnace Feed Systems
Withstands impact from scrap metal and pellets.
Bunker Linings
Prevents wear from coke, sinter, and other raw materials.
(4) Bulk Material Handling
Ship Loaders/Unloaders
Used in curved transfer points for grains, sand, and aggregates.
Railcar Dumper Liners
Absorbs impact during bulk material unloading.
Arc-shaped Rubber Ceramic Liner Advantages
- High wear and abrasion resistance.
- Rubber is corrosion resistance and suitable for humid or corrosive environments.
- Available in standard and interlocking designs for seamless coverage.
- Fits curved screw flights and hopper walls to prevent wear from heavy, abrasive materials.
- Easy to maintain, easy to replace, reducing equipment downtime and maintenance costs
- The rubber can effectively absorb impact and has good impact resistance.
- Flexible design: The arc-shaped design enables it to better adapt to the inner walls of curved equipment and pipelines, improving the fit and stability of the lining, and reducing the impact wear of materials on the lining plate.
Arc-shaped Rubber Ceramic Liner Design & Installation Considerations
(1) Customizable Shapes
• Can be manufactured to fit specific radii (e.g., 90° bends, spiral chutes).
• Available in standard and interlocking designs for seamless coverage.
(2) Mounting Options • Bolt-On (for heavy-impact areas, replaceable).
• Adhesive-Bonded (for smooth surfaces, reduces air gaps).
(3) Temperature Limits • Rubber Backing: Max 80–100°C (for higher temps, use high-temperature rubber or ceramic-only solutions).
• Ceramic Surface: Withstands up to 1600°C, but rubber limits overall use to <100°C.
Arc-shaped Rubber Ceramic Liner Industry Case Examples
✔ Iron Ore Processing Plant – Used in transfer chutes, reducing replacement frequency by 3× vs. steel liners.
✔ Coal-Fired Power Plant – Installed in ash handling ducts, eliminating erosion issues.
✔ Copper Mine – Applied in screw conveyors, improving service life by 5 years+.
Lead time: generally not exceeding 30 days according to product specifications and quantity
Customization capability: supports on-demand customization to meet the needs of special working conditions and non-standard equipment.
Warranty period: 12 months.
Service:Provide technical consultation, installation guidance, after-sales maintenance and other services.
