Zibo Chenyi Advanced Materials Co., Ltd. is one of the leading manufacturers and suppliers of ceramic wear liner in China, also supports customized service. If you're going to buy CE approved ceramic wear liner made in China, welcome to get quotation from our factory. Quality products and low price are available.
Impact Resistant Abrasion Ceramic Wear Liner Vulcanizing With Rubber For Mining
We use a thermal vulcanization process to create ceramic wear-resistant linings, bonding wear-resistant ceramics with rubber through vulcanization to form ceramic-rubber composite linings. These are further reinforced with steel plates and bolted backing structures, making the installation process more convenient. This lining is suitable for equipment operating under normal temperature conditions, where there is a large volume of material being transported, the particles are large, and the impact force is strong, offering excellent wear resistance and impact resistance.
Ceramic wear-resistant liners can be widely applied in chutes, hoppers, silos, and other applications requiring liners, effectively reducing mineral buildup issues. Additionally, by increasing the tonnage capacity or using millimeter-thick liners, the reliability of the liners can be further enhanced. We offer a variety of specifications and shapes to fully meet the specific needs of different customers.
Rugular Size of Ceramic Wear Liner
|
Normal Size |
50~800 |
The detailed specifications are based on factual conditions |
|
Thickness of Wear-resistant Liner(mm) |
3~50 |
|
|
Thickness of Rubber |
4~8 |
Remark: Other sizes are available upon request.
Ceramic Technical Data Sheet
|
Name |
Project |
Unit |
Index |
|
Rubber |
Fracture Toughness |
20"C,Mpa % |
3.65 |
|
Thermal Shock Resistance |
ATc,°C |
250 |
|
|
Surface Roughness |
um |
V.9 |
|
|
Density |
g/cm3 |
≥1.2 |
|
|
Elongation |
% |
500 |
|
|
Tensile Strength |
Mpa |
18 |
|
|
Shore Hardness |
HA |
60±5 |
|
|
Peel Strength |
Mpa |
212 |
|
|
Temperature Range |
℃ |
-40-120 |
|
|
Steel |
Carbon Steel Plate |
Gpa |
Q235B,A36,SUS304 |
|
Thickness |
3-20 |
||
|
Bolt |
High Strength Bolts |
4.8Z8.8 |
|
|
Abrasion Resistance |
P=74N. n=800rpm. t=30min |
0.0005g |
|
|
Category |
CY90 |
CYT92 |
CY95 |
CYT95 |
CY99 |
CY-ZTA |
ZrO2 |
|
Al2O3 |
≥90% |
≥92% |
≥95% |
≥ 95% |
≥ 99% |
≥75% |
/ |
|
ZrO2 |
/ |
/ |
/ |
/ |
/ |
≥21% |
≥95% |
|
Density |
≥3.50g/ cm3 |
≥3.60g/cm3 |
≥3.65g/cm3 |
≥3.70g/cm3 |
≥3.83g/cm3 |
≥4.10g/cm3 |
≥5.90g/cm3 |
|
Water Absorption |
≤0.1% |
≤0.1% |
≤0.1% |
≤0.1% |
≤0.1% |
≤0.1% |
≤0.1% |
|
HV 20 |
≥900 |
≥950 |
≥1000 |
≥1100 |
≥1200 |
≥1350 |
≥1100 |
|
Rock Hardness HRA |
≥80 |
≥82 |
≥85 |
≥88 |
≥90 |
≥90 |
≥88 |
|
Bending Strength MPa |
≥180 |
≥220 |
≥250 |
≥300 |
≥330 |
≥400 |
≥800 |
|
Compression strength MPa |
≥970 |
≥1050 |
≥1300 |
≥1600 |
≥1800 |
≥2000 |
/ |
|
Fracture Toughness KIc MPam 1/2 |
≥3.5 |
≥3.7 |
≥3.8 |
≥4.0 |
≥4.2 |
≥4.5 |
≥7.0 |
|
Wear Volume |
≤0.28 cm3 |
≤0.25cm3 |
≤0.20cm3 |
≤0.15cm3 |
≤0.10 cm3 |
≤0.05cm3 |
≤0.02cm3 |
Ceramic Wear Liner Advantages
The Ceramic Wear Liner demonstrates exceptional wear resistance, thanks to its unique material composition and manufacturing process, which endow it with robust abrasion resistance. Even when subjected to prolonged exposure to high-friction working conditions, it maintains optimal performance, effectively withstanding continuous material erosion and grinding.
In terms of service life, it far surpasses similar products, capable of stable operation over extended periods, significantly reducing downtime losses caused by frequent replacements. This also directly lowers maintenance costs, as its superior durability makes routine maintenance simple and infrequent. Notably, its installation process is extremely straightforward, requiring no complex tools or specialized technical teams. Ordinary staff can quickly complete installation following the instructions, greatly saving installation time and labor costs.
To meet the diverse needs of different scenarios and equipment, we offer a wide range of specifications and shapes. Whether it's standard specifications of specific sizes or custom-made non-standard products according to customer requirements, they can precisely fit various equipment, ensuring optimal performance under different operating conditions.
The Ceramic Wear Liner also boasts exceptional corrosion resistance. Even when exposed to corrosive media such as acids and alkalis, it maintains structural stability and performance integrity, without suffering damage due to corrosion. In terms of impact resistance, it is equally impressive. When subjected to severe material impacts, it effectively absorbs the force, preventing cracking or deformation, thereby providing reliable protection for equipment and ensuring smooth production operations.
Ceramic Wear Liner Description
The production of ceramic wear-resistant linings involves using a thermal vulcanization process to bond rubber sheets, flat or spherical ceramic tiles, and steel plates together. Subsequently, a high-strength organic adhesive is used to attach this ceramic lining to the inner walls of the equipment, thereby forming a layer that is both robust and provides cushioning.
This ceramic wear-resistant lining possesses exceptional wear resistance, while the elasticity of materials like rubber effectively absorbs impact forces. It seamlessly combines the high hardness and wear resistance of ceramic with the high impact toughness and elasticity of rubber, providing reliable wear protection for equipment during the conveyance of bulk materials.
We offer customized ceramic lining services, utilizing both pre-engineered and standardized tiles. Depending on specific application requirements, customers can choose between single-layer or double-layer ceramic thicknesses. Additionally, we can manufacture process pipes and related equipment in various shapes and sizes to meet the needs of different application scenarios.
Packaging & Transportation
To ensure that the Ceramic Wear Liner remains undamaged during long-distance transportation, we employ a multi-layer protective packaging solution: the inner layer uses anti-static film to tightly wrap each liner, preventing friction and scratches; the middle layer is filled with rigid foam boards to cushion against shocks caused by transportation vibrations; the outer layer uses thickened solid wood pallets or high-strength corrugated cardboard boxes, secured with steel straps to prevent deformation from stacking and compression. For liners of different specifications, we customize packaging dimensions to maximize space utilization while minimizing transportation losses. All packaging is clearly labeled with product model, quantity, weight, and international standard shipping markings such as "This Side Up," "Do Not Stack," and "Fragile," facilitating standardized logistics operations. Additionally, we can provide various transportation options including sea, air, or land freight based on customer needs, and assist with customs clearance documentation to ensure products are delivered safely and on time to customers worldwide.
Contact Us
Zibo Chenyi Advanced Materials Co., Ltd. is a specialized manufacturer dedicated to the research, development, and production of Ceramic Wear Liners. Our products, renowned for their exceptional performance, are exported to numerous countries worldwide, including Australia, Canada, Russia, and Kazakhstan, establishing a strong foundation of customer trust in the international market.
The company's Ceramic Wear Liners encompass a wide range of specifications and structural designs, from standard-sized universal liners to custom-shaped special structures, all of which can be precisely tailored to meet customers' specific operational requirements. Whether it's for high-impact load mining conveying equipment, acid and alkali corrosion-resistant chemical pipelines, or large-particle material storage chutes, we can optimize parameters such as ceramic particle size, rubber buffer layer thickness, and backing steel plate strength to provide tailored solutions for wear protection needs across various industries, ensuring the products deliver exceptional wear resistance under various harsh working conditions.
Contact us for a quote or customization information.
E-mail:bonniejing@zbchenyi.com
Tel/WhatsAPP:+86 13864474677
