Name: Magnetic Ceramic Liner - China Magnetic Ceramic Liner Manufacturers Suppliers Factory - Zibo Chenyi
Brand: Chenyi
SKU: 258769650

Description

Technical Parameters

Zibo Chenyi Advanced Materials Co., Ltd. is one of the leading manufacturers and suppliers of magnetic ceramic liner in China, also supports customized service. If you're going to buy CE approved magnetic ceramic liner made in China, welcome to get quotation from our factory. Quality products and low price are available.

Wear and impact protection Magnetic Ceramic Liner for Chute, Feeder, Bin and Transfer Point

Magnetic Ceramic liner provides a temporary yet reliable patch system that can be installed quickly and safely without the use of welders or bolt fastening systems. This allows for minimal downtime, in repairing a leak or wears spot on chutes or load points. When time allows, magnetic ceramic liner can easily be removed, so that a more permanent repair can be performed.

Magnetic Ceramic liner (ceramic+rubber + magetic steel plate) adopts a hot vulcanization process to vulcanize wear-resistant ceramic and rubber together to form a ceramic rubber liner, and also backing with magnetic steel plate make it easier to mount. Liners can be supplied to incorporate a variety of ceramic shapes, including balls, cylinders and cubes, all of which have a high alumina silica content that withstands severe impact and high abrasion. It is suitable for conveyor transfer points, chutes with high wear, screen discharge liners, screen feed liners, charge chutes.

Magnetic Ceramic liner Technical Data Sheet

Name	Project	Unit	Index
Rubber	Fracture Toughness	20"C,Mpa %	3.65
	Thermal Shock Resistance	ATc,°C	250
	Surface Roughness	um	V.9
	Density	g/cm3	≥1.2
	Elongation	%	500
	Tensile Strength	Mpa	18
	Shore Hardness	HA	60±5
	Peel Strength	Mpa	212
	Temperature Range	℃	-40-120
Steel	Carbon Steel Plate	Gpa	Q235B,A36,SUS304
Steel	Thickness		3-20
Bolt	High Strength Bolts		4.8Z8.8
Abrasion Resistance		P=74N. n=800rpm. t=30min	0.0005g

Category	CY90	CYT92	CY95
Al2O3	≥90%	≥92%	≥95%
ZrO2	/	/	/
Density	≥3.50g/ cm3	≥3.60g/cm3	≥3.65g/cm3
Water Absorption	≤0.1%	≤0.1%	≤0.1%
HV 20	≥900	≥950	≥1000
Rock Hardness HRA	≥80	≥82	≥85
Bending Strength MPa	≥180	≥220	≥250
Compression strength MPa	≥970	≥1050	≥1300
Fracture Toughness KIc MPam 1/2	≥3.5	≥3.7	≥3.8
Wear Volume	≤0.28 cm3	≤0.25cm3	≤0.20cm3

Magnetic Ceramic liner Structure and Principle

Composition structure: Generally composed of metal body (shell), permanent magnet (end cap and polymer magnet), elastic adhesive layer, and other parts. Metal bodies are used to protect magnetic blocks, providing mechanical strength and appropriate magnetic permeability; Permanent magnets generate magnetic force; The elastic adhesive layer plays a buffering and connecting role.
Working principle: When the magnetic ceramic liner is installed on the inner wall of the equipment, it uses its own magnetic force to adsorb one side onto the equipment and the other side onto the small ferromagnetic medium inside the air duct, forming an adsorption protective layer. As the protective layer thickens, the lining plate and the moving material medium no longer directly impact and erode, thereby reducing the wear rate and extending the service life of the lining plate.

Magnetic Ceramic liner Advantages

High wear and abrasion resistance.
Reduces maintenance costs by preventing equipment damage.
Improves process efficiency by continuously removing ferrous debris.
Significant noise reduction
Stay securely in place on vibrating screens and chutes
Impact Absorbing
No welding, gluing or bolting necessary
Eliminates the need for Hot Work permits in most areas
Combines wear protection and magnetic separation in one solution.
Wide temperature range for use: Theoretically, the temperature range for use is between -60 ℃ and 460 ℃, and the temperature resistance of special magnetic lining plates can reach over 1000 degrees Celsius

Magnetic Ceramic liner Applications:

Mining & Mineral Processing:

Protects chutes and pipelines while separating magnetic ores or tramp metal.

Cement & Power Plants:

Used for easily worn parts such as cyclone tubes, raw material grinding machine shells, mill separators, circulation pipelines, fan volutes, etc. in cement plants, which can effectively reduce equipment wear and extend equipment service life.

Recycling & Waste Management:

Separates ferrous contaminants from non-magnetic waste streams.

Food & Pharmaceutical Industries:

Used in applications requiring contamination control (e.g., removing metal fragments).

Chemical industry:

Used in material conveying pipelines, reactor liners, and other parts of chemical enterprises, it can resist the wear and erosion of corrosive materials.

Steel industry:

It is widely used in ore conveying pipelines, blast furnace dust removal systems, converter flue gas pipelines, etc. in steel plants, and can resist high temperature and high-speed material erosion.