Zibo Chenyi Advanced Materials Co., Ltd. is one of the leading manufacturers and suppliers of pipe fabrication and ceramic lining work in China, also supports customized service. If you're going to buy CE approved pipe fabrication and ceramic lining work made in China, welcome to get quotation from our factory. Quality products and low price are available.
Zibo Chenyi Factory Supplies the Pipe Fabrication and Ceramic Lining Work
Zibo Chenyi New Materials Co., Ltd. is a high-tech enterprise specialising in ceramic-lined composite pipes, ceramic elbows, ceramic-lined components, pipeline processing, and ceramic lining construction.
Employing high-purity fine-grained alumina as raw material, the company utilises advanced self-propagating high-temperature synthesis (SHS) technology and high-temperature sintering processes. This creates a robust metallurgical bond between the ceramic layer, transition layer, and steel pipe layer, forming a three-layer composite structure: ceramic layer – transition layer – steel layer.
The products combine the high hardness and wear resistance of ceramics with the high strength and impact resistance of steel, enabling long-term stable operation in environments characterised by high abrasion, high corrosion, and elevated temperatures. They represent an ideal wear-resistant protective solution for modern industrial material conveyance systems.
It has good corrosion resistance, wear resistance, high strength, toughness, and strong resistance to mechanical shock and thermal shock. comprehensive performance. And can carry out turning, grinding, and welding, and other processing. So far, no composite material has such excellent comprehensive properties.
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Ceramic Tiles Lined Pipe Parameters |
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|
S/N |
Pipe Dia |
Pipe Wall Thickness |
Wear-Resistant Layer Thickness |
S/N |
Pipe Dia |
Pipe Wall Thickness |
Wear-Resistant Layer Thickness |
|
|
1 |
68 |
8 |
4 |
18 |
168 |
8 |
4 |
|
|
10 |
4 |
10 |
4 |
|||||
|
2 |
70 |
8 |
4 |
19 |
180 |
8 |
4 |
|
|
10 |
4 |
10 |
4 |
|||||
|
3 |
73 |
8 |
4 |
20 |
194 |
8 |
4 |
|
|
10 |
4 |
10 |
4 |
|||||
|
4 |
76 |
8 |
4 |
21 |
203 |
8 |
4 |
|
|
10 |
4 |
10 |
4 |
|||||
|
5 |
83 |
8 |
4 |
22 |
219 |
10 |
4 |
|
|
10 |
4 |
12 |
5 |
|||||
|
6 |
89 |
8 |
4 |
23 |
245 |
10 |
4 |
|
|
10 |
4 |
12 |
5 |
|||||
|
7 |
95 |
8 |
4 |
24 |
273 |
10 |
4 |
|
|
10 |
4 |
12 |
5 |
|||||
|
8 |
102 |
8 |
4 |
25 |
299 |
10 |
4 |
|
|
10 |
4 |
12 |
5 |
|||||
|
9 |
108 |
8 |
4 |
26 |
325 |
12 |
5 |
|
|
10 |
4 |
14 |
6 |
|||||
|
10 |
114 |
8 |
4 |
27 |
351 |
12 |
5 |
|
|
10 |
4 |
14 |
6 |
|||||
|
11 |
121 |
8 |
4 |
28 |
377 |
12 |
5 |
|
|
10 |
4 |
14 |
6 |
|||||
|
12 |
127 |
8 |
4 |
29 |
402 |
12 |
5 |
|
|
10 |
4 |
14 |
6 |
|||||
|
13 |
133 |
8 |
4 |
30 |
426 |
12 |
5 |
|
|
10 |
4 |
14 |
6 |
|||||
|
14 |
140 |
8 |
4 |
31 |
480 |
12 |
5 |
|
|
10 |
4 |
14 |
6 |
|||||
|
15 |
146 |
8 |
4 |
32 |
500 |
12 |
5 |
|
|
10 |
4 |
14 |
6 |
|||||
|
16 |
152 |
8 |
4 |
33 |
530 |
12 |
5 |
|
|
10 |
4 |
14 |
6 |
|||||
|
17 |
159 |
8 |
4 |
34 |
630 |
12 |
5.5 |
|
|
10 |
4 |
14 |
6 |
|||||
Applications
Chenyi Ceramic Lined Piping and Construction Services are extensively employed in diverse operational environments demanding wear resistance, corrosion resistance, and high-temperature tolerance. Typical applications include:
- Power Generation Industry: Ash removal, coal handling, and fly ash conveyance systems within coal-fired power stations.
- Metallurgical Industry: Blast furnace slag discharge pipelines, mineral slurry conveyance, and raw material handling systems.
- Mining Industry: Conveying pipelines for concentrate powder, tailings slurry, and ore slurry.
- Chemical Industry: Transporting acidic/alkaline media, corrosive slurries, and powdered materials.
- Cement Industry: Lining for cyclones, classifiers, discharge pipelines, and feed chutes.
In these high-abrasion, highly corrosive conditions, ceramic lining effectively extends pipeline service life, reduces maintenance frequency, and lowers operational costs.
Features
1. Exceptional hardness and superior wear resistance
The alumina ceramic lining achieves a hardness of up to 9 on the Mohs scale, exceeding that of carbon steel by more than tenfold. It effectively withstands erosion and abrasion from high-velocity particles, slurries, or powders impacting the pipe walls, significantly extending pipeline service life.
2. Exceptional Corrosion Resistance
Ceramic materials exhibit outstanding chemical stability, remaining inert to acids, alkalis, salts, and most organic solvents. They maintain long-term integrity in corrosive media without rusting or scaling.
3. Superior High-Temperature Stability
Operates reliably within -50°C to 900°C. Features a low thermal expansion coefficient (6–8 × 10⁻⁶/°C) and exceptional thermal shock resistance, maintaining structural integrity even under alternating hot/cold conditions.
4. Smooth Internal Surface with Low Flow Resistance
The ceramic surface is uniformly smooth with a low coefficient of friction, facilitating smoother material conveyance. This reduces energy consumption while preventing material accumulation and blockages, thereby enhancing overall transport efficiency.
5. Robust Structure with Superior Mechanical Properties
A metallurgical bond layer forms between the ceramic and steel substrate, ensuring high bonding strength that resists detachment from vibration or impact. The material permits diverse processing methods, including cutting, welding, and flange connections.
.
Advantages
1. Exceptional wear resistance and extended service life, reducing maintenance costs
With a lifespan exceeding tenfold that of standard steel pipes, it minimizes equipment replacement and downtime for maintenance, significantly lowering operational expenses.
2. Low flow resistance for enhanced conveying efficiency
Its mirror-smooth inner surface ensures unimpeded material flow, reducing system energy consumption by 5% to 20% while markedly improving conveying efficiency.
3. Lower overall project costs
The lightweight, long-lasting ceramic-lined pipes save 20–30% on support, hoisting, and transportation expenses. Over their entire lifecycle, total investment remains substantially lower than wear-resistant steel or cast stone pipes.
4. Corrosion and scale resistance, clean and eco-friendly
The ceramic layer prevents material adhesion and scaling, safeguarding conveyed substances from contamination. Particularly suitable for food processing, chemical, and environmental protection industries.
5. Temperature and Impact Resistance with High Adaptability
Withstands complex operating conditions involving high temperatures, pressures, and frequent impacts without deformation or delamination, offering exceptional adaptability and reliability.
6. Streamlined Installation and Maintenance
Supports welding, flanged, or threaded connections. Lightweight design facilitates straightforward installation. Reduces on-site construction duration and lowers installation costs.
Our service
- Professional bespoke support: Comprehensive technical assistance spanning design selection to installation guidance.
- Quality assurance system: Certified under ISO 9001 quality management standards, with all products undergoing rigorous testing prior to dispatch.
- Rapid delivery capability: In-house moulding facilities and production lines enable swift fulfilment of customer lead time requirements.
- Global service network: Products distributed across Europe, Australia, Southeast Asia and beyond, supporting long-term partnerships with dedicated after-sales monitoring.
FAQ
Q: Are you a trading company or manufacturer?
A: We are a factory.
Q: How long is your delivery time?
A: Generally, it needs 7 days if the goods are in stock; otherwise, 40 days to 60 days is needed, it is on the specifications and quantity.
Q: Do you provide samples? Is it free or extra?
A: Yes, we could offer the sample, and you need to pay the cost and shipping charges.
Q: What are your terms of payment?
A: 30% T/T in advance, and 70% balance before the shipment.
ZIBO CHENYI
Contact us immediately to learn more.
Email:traviswang043@gmail.com
Telephone: +86 15165333161
WhatsApp: +86 15165333161
