Alumina Ceramics Lining

Zibo Chenyi Advanced Materials Co., Ltd. is one of the leading manufacturers and suppliers of alumina ceramics lining in China, also supports customized service. If you're going to buy CE approved alumina ceramics lining made in China, welcome to get quotation from our factory. Quality products and low price are available.

Zibo Chenyi Advanced Materials Co., Ltd. specializes in the manufacture and operation of ceramic lining related products, covering ceramic lining components, ceramic lining bends, ceramic lining pipes and other types of ceramic lining products, which are well established in the field of manufacturing, supplying and exporting.
The ceramic raw material used by us is high purity fine grain alumina. In the product manufacturing process, the necessary molding operations are done at the billet or pre-sintering stage, after which the product is placed in a kiln for sintering at very high temperatures.
The High Impact and Wear Resistant Steel Pipes Lined with Alumina Ceramic Linings produced by the company belong to a new type of composite material that has reached international advanced level. It was born from the national "863" high and new technology program, and has not only been successfully developed, but also realized large-scale industrialized production. The product is manufactured using the self-spreading high-temperature synthesis method (SHS), the principle of which is that with the help of aluminum thermal reaction, the reactants are allowed to be in a molten state due to exothermic heat, and under the action of centrifugal force, Al₂O₃ and Fe are successfully separated. This composite pipe has a clear structure from the inside to the outside, with the corundum ceramic (AL₂O₃) layer in the innermost layer, followed by a transition layer, and a steel pipe layer in the outermost layer. The corundum ceramic layer is a dense corundum ceramic formed at ultra-high temperatures above 2000 ºC and is metallurgically bonded to the steel pipe through the transition layer.

 

High Impact and Wear Resistant Steel Pipes Lined with Alumina Ceramic Linings performance is superb, its corrosion resistance is very good, in a variety of corrosion risk environment can remain stable, will not be easily eroded damage. Abrasion resistance is also excellent, in the face of high-intensity friction loss, can still maintain a good state for a long time. At the same time, it has a high strength, can withstand greater pressure and load, not easy to deformation or fracture; also has a good toughness, in the force will not be easily brittle, can adapt to a certain degree of deformation. Not only that, its resistance to mechanical shock and thermal shock is also very strong, whether it is subject to mechanical impact, or encountered a drastic change in temperature, can play a normal role, these comprehensive performance is quite outstanding.

Moreover, alumina ceramic lining also has advantages in processing, turning, grinding and welding and other common processing methods it can be adapted. Until now, there is no other composite material that combines so many excellent properties into one.

In industries such as mining, power generation, oil and gas, and chemical processing, pipes are often exposed to extremely harsh environmental conditions. Ceramic liners, with their excellent wear resistance, protect the steel or cast iron pipe inside from excessive wear or corrosion, thus avoiding premature damage to the pipe.

The advantages of High Impact and Wear Resistant Steel Pipes Lined with Alumina Ceramic Linings are not limited to wear resistance. It also enables the fluids in the pipe to flow more quickly, which significantly reduces equipment downtime and maintenance costs. Furthermore, the ceramic lining is non-toxic and does not chemically react with most chemicals, which makes it ideal for use in areas where high hygiene standards are required.

When the pipe is lined with alumina ceramics, it can be manufactured into various sizes and shapes according to the actual needs, such as elbows, tees, and reducers and other types of pipe fittings can be easily realized, no matter what kind of use needs to be faced, they can be fully satisfied. As for the installation of ceramic lining to the inner surface of the pipe, there are a variety of possible ways, such as the use of special adhesives to paste, but also the use of traditional welding means, or with the help of mechanical connection technology to achieve the purpose of installation.

1. Excellent abrasion resistance: ceramic lined composite steel pipe shows strong abrasion resistance, can comfortably cope with all kinds of harsh abrasion environments, significantly extending its own service life, excellent performance in guaranteeing the long-term stable operation of the pipeline.

2. Extremely low operating resistance: when the fluid flows through the pipe, it faces very little resistance and can realize smooth and unobstructed flow, which greatly improves the efficiency of fluid transportation.

3. Remarkable cost-effectiveness: the light weight of this pipe not only makes the handling process easier and more convenient, significantly reducing handling costs, but also its long service life, effectively reducing the frequency of replacement. At the same time, due to the reduced number of replacements, the bracket's service life can be extended, and the corresponding bracket costs are also reduced, resulting in a lower average investment. Compared with the cast stone pipe, the total cost of the project is basically the same; compared with the wear-resistant steel pipe, the project cost can be reduced by 20%-30%, the advantage in cost control is obvious.

4. Outstanding anti-corrosion and anti-scaling performance: the pipe has excellent anti-corrosion ability, and at the same time, it is not easy to scale, and it can always maintain the clean and smooth state inside the pipe, effectively avoiding the decline in pipeline performance due to corrosion and scaling as well as the reduction of transport efficiency and other issues.

5. Wide temperature range: Whether in the cold - 50 ℃ environment, or high temperature up to 900 ℃ under the harsh conditions, lined with ceramic composite steel pipe can be maintained for a long time in a stable and normal working condition. The coefficient of linear expansion of the material is in the range of 6 - 8 × 10-6 ℃, large changes in temperature have little effect on it, showing a strong temperature adaptability.

6. Simple installation and construction: the product is lightweight, compared with other types of pipes with the same inner diameter, it can save 20% - 30% of the amount of steel used. It also has good heat resistance and strong resistance to mechanical impact, with excellent overall performance. In terms of connection methods, welding or flange connection can be flexibly selected, and the whole construction and installation process is not complicated, which reduces the installation cost.

To ensure the safety of High Impact and Wear Resistant Steel Pipes Lined with Alumina Ceramic Linings during long-distance transportation, we use professional protective packaging: each liner is first wrapped with moisture-proof paper or plastic film to prevent moisture and contamination, and then packed into customized wooden or reinforced cardboard boxes. Then it is packed into customized wooden or reinforced cardboard box, filled with shock-proof foam or pearl cotton to avoid shaking and collision during transportation. The outside of the box is reinforced with steel straps and clearly marked with "Fragile", "Moisture Resistant" and "Up" signs.

For ocean shipments, we also provide a waterproof membrane and moisture barrier to ensure that the liner stays intact in humid environments. All packaging complies with international transportation standards to ensure that the goods reach the customer safely and intact.

Q: How is the quality of your ceramic lined composite steel pipe guaranteed?
A: We have a strict quality control system, from raw material procurement, production and processing to finished product inspection, each link follows international standards and industry norms. Advanced technology and equipment are used in the production process, and a professional quality inspection team is equipped to conduct comprehensive testing of each batch of products to ensure that the quality of products meets or even exceeds the expectations of customers.

Q: What international certifications do the products have?
A: We are ISO SGS approved manufacturer, SGS audited supplier, ISO9001 certified factory. These certificates fully prove that the products have reached the internationally recognized level in terms of quality, safety and environmental protection, and are able to meet the market access requirements of different countries and regions. These certificates fully prove that the products have reached the internationally recognized level in terms of quality, safety and environmental protection and can meet the market access requirements of different countries and regions.

Q: Can we customize the pipe size and shape to meet our needs?
A: Totally possible. We have strong customized production capacity to produce various special sizes and shapes of ceramic lined composite steel pipes, such as elbows, tees, reducers and so on, according to the detailed drawings and technical requirements provided by our customers, to ensure that we can meet your specific engineering needs.

Zibo Chenyi Advanced Materials Co., Ltd is a factory specializing in the production of composite rubber ceramic wear liners, which have been sold to many countries such as Australia, Canada, Russia, Kazakhstan and so on, and are trusted by our customers.

Our High Impact and Wear Resistant Steel Pipes Lined with Alumina Ceramic Linings are available in a variety of sizes and structures, which can be customized according to the different needs of customers to meet the requirements of various working conditions.

Contact us for a quote or customization information.

E-mail:bonniejing@zbchenyi.com

Tel/WhatsAPP:+86 13864474677