SiSIC Lined Steel Pipe

SiSIC Lined Steel Pipe

In any of the process industries, especially steel and cement, corrosion and abrasion lead to significant downtime of the plant. Further, the useful life of the equipment itself may get impaired because of high abrasive nature of the materials being used.
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Description
Technical Parameters

Zibo Chenyi Advanced Materials Co., Ltd. is one of the leading manufacturers and suppliers of sisic lined steel pipe in China, also supports customized service. If you're going to buy CE approved sisic lined steel pipe made in China, welcome to get quotation from our factory. Quality products and low price are available.

 

High Hardness 92% Alumina Lined Steel Pipe for Power Plant Coal Plant

 

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In all types of processing industries, but especially in the steel and cement industries, corrosion and wear are important factors that lead to serious equipment downtime. In addition, the service life of the equipment itself is often greatly affected by the high wear characteristics of the materials being processed. Downtime and equipment replacement due to the "wear mechanism" can be extremely costly, with losses amounting to millions of dollars. In terms of wear resistance, ceramic-lined elbows, straight pipes, etc. are ideal 92% Alumina Lined Steel Pipe elbows for highly abrasive pneumatic conveying scenarios, such as the conveying of fly ash, bottom ash, bed ash, and mill rejects, to extend the service life of the equipment. The construction of this ceramic steel composite pipe is not complicated, and is made of a single ceramic pipe firmly bonded to a steel pipe with the help of an epoxy resin adhesive. It is worth mentioning that the unique design of the single-piece ceramic pipe has a significant advantage in that it circumvents the weak points that can occur when ceramic fittings are assembled manually, which are often the source of erosion and failure. As a result, maintenance is minimized and total life cycle costs are reduced. Chenyi Ceramics has an extensive product line, offering not only high quality ceramic pipes, but also a complete range of ceramic lined steel pipes with flanges.

 

Among the various process industries, the steel and cement industries face particular problems with equipment wear and tear. Corrosion and wear and tear are like two "invisible killers", often resulting in serious equipment downtime. In addition, most of the materials used in the production process have high wear and tear characteristics, the durability of the equipment is greatly reduced. The consequences of the "wear mechanism", such as equipment downtime and parts replacement, can be costly, with economic losses in the millions. Ceramic-lined pipe bends, straight pipes and other fittings stand out as the wear-resistant choice when it comes to dealing with wear and tear.92% Alumina Lined Steel Pipe elbow are designed for extended service life in high wear pneumatic fly ash, bottom ash, bed ash and mill reject conveying applications. Ceramic steel composite pipe consist of single ceramic tubes sticked in steel pipe by epoxy resin adhesive glue. Single-piece ceramic pipe design eliminates potential erosion and failure points caused by manual assembly of tiled ceramic fittings, thereby reducing maintenance and lower life-cycle cost. Chenyi ceramics not only supply ceramic tube but also manufacture full set of ceramic lined steel pipe with flange.In any of the process industries, especially steel and cement, corrosion and abrasion lead to significant downtime of the plant. Further, the useful life of the equipment itself may get impaired because of high abrasive nature of the materials being used. Thus, 'wear mechanism' results in shutdown, replacement, etc., which is costly, resulting in loss to the tune of millions. For resistance to wear, ceramic lined bends, straight pipes, etc., are ideal.

 

Zibo Chenyi 92% Alumina Lined Steel Pipe composite steel pipe not only has steel pipe characters of high-strength, good toughness, impact resistance, good weld-ability, but also has corundum ceramics characters of high hardness, high wear resistance, corrosion resistance, heat resistance, which overcome disadvantages of steel low hardness, poor wear resistance and ceramics poor toughness, therefore, ceramic lined pipes have comprehensive property of excellent wear resistance, high resistance, corrosion resistance, mechanical shock and thermal shock etc, it is the ideal pipeline of conveying sand, stone, coal, ash, molten aluminum etc particles and corrosive medium, Chemshun ceramics offers sophisticated design and engineering capabilities of both standard and custom wear linings, installation and project management, as well as abrasion audits of used wear linings.

 

Alumina Ceramic Parameters

S/N

Pipe Dia

Pipe Wall Thickness

Wear-resistant Layer Thickness

S/N

Pipe Dia

Pipe Wall Thickness

Wear-resistant Layer Thickness

1

68

8

4

18

168

8

4

10

4

10

4

2

70

8

4

19

180

8

4

10

4

10

4

3

73

8

4

20

194

8

4

10

4

10

4

4

76

8

4

21

203

8

4

10

4

10

4

5

83

8

4

22

219

10

4

10

4

12

5

6

89

8

4

23

245

10

4

 

10

4

12

5

7

95

8

4

24

273

10

4

10

4

12

5

8

102

8

4

25

299

10

4

10

4

12

5

9

108

8

4

26

325

12

5

10

4

14

6

10

114

8

4

27

351

12

5

10

4

14

6

11

121

8

4

28

377

12

5

10

4

14

6

12

127

8

4

29

402

12

5

10

4

14

6

13

133

8

4

30

426

12

5

10

4

14

6

14

140

8

4

31

480

12

5

10

4

14

6

15

146

8

4

32

500

12

5

10

4

14

6

16

152

8

4

33

530

12

5

10

4

14

6

17

159

8

4

34

630

12

5.5

10

4

14

6

 

Applications

 

 

 

 

92% Alumina Lined Steel Pipe with its excellent abrasion resistance, widely used in various types of abrasion resistance has strict requirements of the industry, in many production processes play a key role:
Raw material feeding system: in the beginning of the material conveying stage, the belt header hopper, trolley tee hopper and feeding hopper and other equipment for a long time to withstand the frequent impact of materials and friction, 92% Alumina Lined Steel Pipe can effectively resist this abrasion, to ensure the smooth and stable feeding process. The 92% Alumina Lined Steel Pipe can effectively resist this kind of abrasion and guarantee the smoothness and stability of the feeding process.
Dosing system: from the mixing bin, to the first mixing cylinder, the second mixing cylinder, and then to the mixing disk and granulation disk, in the mixing and granulation process, the internal equipment is constantly subject to the grinding of materials. At this time, the ceramic lined steel pipe can significantly extend the service life of the equipment, to ensure that the accuracy of the dosage is not affected by the wear and tear of the equipment.
Sintering material conveying system: The sintering hopper, remote sintering hopper and silo under the vibrating screen are responsible for the transfer and storage of the sintered material. 92% alumina ceramic lined steel pipe can cope with the roughness of the material and the frequent flow of the material, and maintains the efficient operation of the conveying system.
Dust extraction systems: Dust extraction pipes, elbows, tees, drop pipes and tail dust extraction pipes are exposed to high velocity scrubbing of particulate matter when handling dust and dust emissions. The use of this lined steel pipe greatly improves the wear resistance of the dust removal and ash discharge system and reduces maintenance frequency.
Coke-making system: Coke hoppers are frequently exposed to high-temperature and hard coke in coke-making production. 92% alumina ceramic lined steel pipe can enhance the wear resistance of coke hoppers and adapt to the special working conditions of coke-making system.
Iron-spraying and coal-spraying systems and medium-speed mills: the cone hopper, separation baffle, outlet pipe, pulverized coal pipe, burner cone and other equipment are subjected to high-speed impact and friction of materials in the process of spraying iron, coal and pulverized coal grinding. The 92% Alumina Lined Steel Pipe can effectively reduce the wear and tear of the equipment and ensure the stability of the blowing and grinding work.
Steel ball mill: powder pipe, coarse powder separator, fine powder separator, coal powder pipe, elbow, powder machine shell, etc., in the grinding and transportation of coal powder in the process of serious wear and tear. 92% alumina ceramic lined steel pipe can significantly improve the wear resistance of the relevant parts of the steel ball mill, improve the overall operating efficiency.
Steel rolling workshop: slag flushing pipe in steel rolling production, need to withstand high temperature slag and high-pressure water double scrubbing. 92% alumina ceramic lined steel pipe can rely on its excellent performance, long-term stability in this harsh environment, to ensure that the slag flushing operation is carried out smoothly.

Alumina Ceramics Lining

Features

 

1. Excellent wear resistance and long service life
The alumina ceramic material we choose has a very high hardness and excellent wear resistance. In practice, the wear resistance of alumina ceramic elbow is excellent: compared with stainless steel, its wear resistance of stainless steel 7 times more; compared with cast steel, also reached 6 times the cast steel. In terms of impact resistance and wear resistance, alumina ceramic elbow and stainless steel level, but significantly better than carbon steel, about 1.2 times as cast steel. Compared with cast stone, the advantage is even more prominent, impact resistance is 8 to 16 times that of cast stone. In terms of weight, alumina ceramic elbow is only half of the wear-resistant alloy steel, cast stone one-third of the pipe, in order to protect the performance at the same time, greatly reducing the overall weight, conducive to the installation and transportation.
2. The convenient installation characteristics
alumina ceramic elbow in the design of the installation of full consideration of the convenience, whether in the regular engineering operations, or in the space constraints and other special environments, are able to complete the installation work more easily, reduce the installation process of manpower, material input and time costs.
3. The scientific and reasonable structural design
The elbow adopts a unique 360-degree arch structure, each piece of ceramic plate squeezed each other to form a self-locking effect, this installation makes the ceramic plate fixed more firmly. And, in the porcelain plate and steel pipe filled with high-temperature wear-resistant cement for bonding, to further enhance the elbow's impact resistance and high-temperature performance, so that it can operate stably in complex and harsh working conditions.
4. A very small operating resistance
alumina ceramic elbow of the inner surface is extremely smooth, and the seamless steel pipe inner surface of the convex spiral is very different. Its smoothness is better than any metal pipe, only slightly lower than seamless steel pipe. Such an excellent smoothness of the inner surface, so that the elbow in the material conveying process has the remarkable feature of low running resistance. This not only ensures the smooth transportation of materials, but also effectively reduces the energy consumption during the operation of the equipment, thereby reducing the overall operating costs.
5. Strong corrosion resistance and anti-scaling ability
As a - AL2O3 is neutral, belongs to the oxidized material, which gives the alumina ceramic elbow excellent acid and alkali resistance and seawater corrosion resistance. At the same time, it also has excellent anti-scaling properties, can effectively avoid the normal function of the pipeline due to material adhesion, scaling and affect the normal transportation of the pipeline, and maintain the efficient operation of the pipeline for a long time.

Alumina Ceramic Lined Hydrocyclone

Main Products

 

We are an ISO SGS certified manufacturer, SGS audited supplier and ISO9001 certified factory specializing in all kinds of conveyor systems and accessories:
Conveyor Belt Scraper/Cleaner: Used to guarantee the cleanliness of the conveyor belt and ensure smooth conveying process.
Conveyor skirting (rubber / polyurethane): to protect the area around the conveyor, with good abrasion resistance and adaptability.
Ceramic-rubber wear-resistant lining: suitable for scenarios with high abrasion resistance requirements, it can greatly improve the abrasion resistance of the equipment.
Lining, Coating, Insulation and Anti-corrosion Products: Provide a full range of protection solutions to meet the needs of different equipment in terms of corrosion prevention and insulation.
Mill linings: specially designed for mill equipment, enhancing the wear resistance and protection of mills.
Ceramic Rubber Pulley Lagging: optimizes pulley performance, reduces wear and improves equipment operating efficiency.
Impact Bed / Rod: Effectively cushions material impact and protects critical parts of the conveying system.
Rope Strippers: Precise stripping of ropes to meet specific production requirements.
Other Rubber and Polyurethane Products: We offer a wide range of rubber and polyurethane products to meet the different needs of various industrial scenarios.
We also supply wear-resistant alumina ceramic lined elbows, including ceramic lined elbows, bends and flanged pipes. These products are lined with high-quality alumina ceramics with excellent abrasion resistance, which can be used in highly abrasive industrial environments, providing reliable piping solutions for all types of material handling.

 

Advantage

 

1. It has a long service life and can realize maintenance-free operation, which greatly reduces the later maintenance cost and energy investment.
2. The operation process is extremely stable and will not cause any interruption of operation, which in turn will not cause any loss of production and strongly guarantee the continuity of production.
3. When conveying materials, it will not be polluted by its own wear and tear, mixing with materials or oxidization reaction, and ensure the purity of materials.
4. There is no physiological harm, in line with the food industry's stringent safety standards, can be safely applied to food conveying links.
5. Its surface is very smooth, the fluidity of the material on it is excellent, can effectively avoid the emergence of material blockage phenomenon, to ensure the smoothness of the conveying process.
6. Due to the excellent performance and stable operation of the equipment, there is no need to deal with the overflow of materials due to conveying problems, which reduces the burden of additional cleaning work.

 

Service

 

* We are available to you 24 hours a day, 7 days a week. Whether you want to talk to us on the phone, send us an e-mail inquiry, communicate with us through instant messaging tools, or even reach out to us on social media, it's no problem - we're always looking forward to hearing from you.
* Once we receive your inquiry, we guarantee a prompt response within 8 hours, and we will carefully develop and provide you with a detailed pricing proposal within 24 hours.
* We have a professional team consisting of sales elites, professional engineers and strict quality control personnel. This team will scrutinize every detail of your project at no cost to you, and closely monitor the progress of your project to ensure that nothing is left to chance.
* From cost control, to efficient production, to strict inspection, careful packaging and on-time delivery, we can provide you with a full range of attentive services.
* In the pre-sales product introduction, mid-term transaction negotiation, until the late after-sales service and other stages, we can rely on professional ability to provide you with solid support and reliable protection, so that you do not have to worry about.

 

Why Choose Us

 

1. Excellent quality: relying on strict quality control system and more than 10 years of experience in the industry, we carefully sculpt each product to ensure that its quality reaches a superior level, presenting you with high quality goods that can withstand the test.
2. Affordable price: As we adopt the factory direct supply mode, the products are delivered to you directly from the factory without passing through any traders in the middle, which greatly reduces the circulation cost and allows you to get your favorite products at a very competitive price.
3. Excellent packaging: We are well aware of the various risks that the goods may face during transportation, so we invest a lot of energy in packaging, using high-quality packaging materials and scientific packaging methods, to avoid damage to the goods, and to ensure that they arrive at you safely.
4. Quick response: Every question you have is important to us. Whenever you raise a question, our professional customer service team will give you a timely and detailed reply within 24 hours to help you solve your problems.
5. Exquisite technology: With our professional technical strength, we are able to customize the size, density, chemical composition, etc. of our products according to your specific needs to meet your diversified business requirements.
6.Remarkable geographical advantage: We are located in a place rich in resources and surrounded by high-quality minerals. This unique geographical conditions make us have a cost advantage in raw material procurement, and then we can pass this benefit to you to save your purchasing cost.
7. Punctual delivery: After receiving your deposit, we will organize the production and logistics in strict accordance with the agreement, to ensure that the products will be delivered to your designated place within 25 days, without delaying any of your production progress.

 

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Contact Us

 

Zibo Chenyi Advanced Materials Co., Ltd is a factory specializing in the production of 92% Alumina Lined Steel Pipe, which have been sold to many countries such as Australia, Canada, Russia, Kazakhstan and so on, and are trusted by our customers.

Our ceramic wear-resistant linings are available in a variety of sizes and structures, which can be customized according to the different needs of customers to meet the requirements of various working conditions.

 

Contact us for a quote or customization information.

 

E-mail:bonniejing@zbchenyi.com

Tel/WhatsAPP:+86 13864474677

 

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