Cast Basalt Wear Resistant Steel Pipe

Cast Basalt Wear Resistant Steel Pipe

Cast Basalt Lined Elbow is a wear-resistant and corrosion-resistant material made from basalt as the raw material through processes such as high-temperature melting, casting, and crystallization. It is widely used in industrial fields such as power plant coal bins, chemical equipment, and metallurgical facilities.
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Description
Technical Parameters

Zibo Chenyi Advanced Materials Co., Ltd. is one of the leading manufacturers and suppliers of cast basalt wear resistant steel pipe in China, also supports customized service. If you're going to buy CE approved cast basalt wear resistant steel pipe made in China, welcome to get quotation from our factory. Quality products and low price are available.

 

Cast Basalt Wear Resistant Steel Pipe

 

Silicon Carbide Linings

The Cast Basalt Wear Resistant Steel Pipe is a pipe fitting made of basalt cast stone composite material. It has high wear resistance, corrosion resistance and high temperature resistance, and is widely used in industrial fields such as metallurgy, power and mining.

 

Rugular Size Of Cast Basalt Wear Resistant Steel Pipe

 

Normal Diameter

DN80mm~600mm

The detailed specifications are based on factual conditions

Thickness of Wear-resistant Liner(mm)

20mm~50mm

Thickness of Steel 

4mm~8mm

  Remarks: Other sizes are available upon your requests

 

Cast Basalt Technical Data Sheet

 

The Technical Parameter for Cast Basalt 

S/N

Item

Performance Index

1

Chemical Composition

Cast Basalt (FeO+SiO2)

2

Mohs Hardness

SRPS EN 101 min 8˚

3

Specific Density

SRPSEN993-1 2900-3000g/m3

4

Water Absorption

SRPS EN ISO 10545-3 0%

5

Compressive Strength(25)

SRPS EN 993-5 300-450 Mpa

6

Bending Strength

SRPS EN 993-6 min 45 Mpa

7

Resistance to abrasion depth of max

Loss 110 mm3

8

Heat resistance

min 300℃

9

Resistance to temperature shock

min.temp. difference 150℃

10

Hardness

≥720kg/mm

11

Flexural Strength(25)

≥60MPa

12

Elasticity Modulus

1.67×10

13

Using Temperature

800-900℃

 

Production Process

 

 

 

1. Centrifugal casting process‌: Through high-temperature centrifugal technology, a dense ceramic layer is formed, ensuring material uniformity and reducing the weight by 50% compared to ordinary cast stone pipes.

2. Spot welding assembly process: Use high-temperature resistant adhesive to fix the aluminum oxide ceramic sheet, and combine with spot welding technology to enhance the stability.

Material Characteristics and Product Advantages

 

Using cast basalt stone composite material, with a 10mm thick wear-resistant ceramic layer (with Mohs hardness above 9) on the inner wall, it is suitable for scenarios involving the transportation of granular materials and corrosive media.
‌Design features: Both ends are equipped with live flange connections, facilitating installation and commissioning; the inner wall is smooth (with a clear resistance coefficient of 0.0193), resulting in low operating resistance.

Working temperature: Can operate stably for a long time within the range of -50℃ to 700℃, with outstanding high-temperature resistance performance.

 

Performance advantages:
Malleability: Suitable for inner linings of desulfurization slurry pipes in power plants and inclined troughs in mines, etc., which are prone to wear.
Corrosion resistance: Ideal material for chemical transmission pipelines and liners of acid washing equipment.
High hardness: However, it has relatively high brittleness and should avoid bearing bending tensile stress.

 

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Main Applications

 

The Cast Basalt Lined Elbow is mainly used in the coal transportation, pulverization and ash discharge systems of the metallurgical and power industries, as well as the material conveying pipelines in the mining and coal industries. It can extend the service life of equipment and reduce maintenance costs.

 

Packaging and Transportation

 

Steel structure frame, and then wrapped around with thickened wooden boards. We also can make the packaging as your requests. 

Enough safe export packaging, air, sea and land transportation are available.

Please let us know your packaging requirements before placing an order.

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Why Choose Us

 

We are an experienced manufacturing factory, with over 12 years of experience in production and development.

Supply superior quality products, zero product return rate and complaints.

Offer complete support solutions, we can offer the soutions, drawings and products as per your working conditions.

Vast industry experience. Our products have been applied in many fields.

Provide customized solutions. 

Having global customers such as HMA, FLSmidth, Multotec, KYUSHU, QPEX, SPMP & many more.

 

Contact Us

 

Send email via: sales@zbchenyi.com 

Call my phone number: +0086 13853329949

Add on WhatsApp: +0086 13969321722

Contact person: Cathy Wang 

 

Also welcome your visit to us, our location is ZIBO CITY, SHANDONG PROVINCE, CHINA, 255000

Our website:Http://www.zbchenyi.com

 

 

 

 

 

 

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