Zibo Chenyi Advanced Materials Co., Ltd. is one of the leading manufacturers and suppliers of cast basalt lined wear-resistant pipe in China, also supports customized service. If you're going to buy CE approved cast basalt lined wear-resistant pipe made in China, welcome to get quotation from our factory. Quality products and low price are available.
Factory Directly Sale Cast Basalt Lined Wear-resistant Pipes
The Cast Basalt Lined Wear-resistant is a pipe fitting made of basalt cast stone composite material. It has high wear resistance, corrosion resistance and high temperature resistance, and is widely used in industrial fields such as metallurgy, power and mining.
Rugular Size Of Cast Basalt Lined Wear-resistant Pipe
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Normal Diameter |
DN80mm~600mm |
The detailed specifications are based on factual conditions |
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Thickness of Wear-resistant Liner(mm) |
20mm~50mm |
|
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Thickness of Steel |
4mm~8mm |
Remarks: Other sizes are available upon your requests
Cast Basalt Technical Data Sheet
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The Technical Parameter for Cast Basalt |
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S/N |
Item |
Performance Index |
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1 |
Chemical Composition |
Cast Basalt (FeO+SiO2) |
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2 |
Mohs Hardness |
SRPS EN 101 min 8˚ |
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3 |
Specific Density |
SRPSEN993-1 2900-3000g/m3 |
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4 |
Water Absorption |
SRPS EN ISO 10545-3 0% |
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5 |
Compressive Strength(25) |
SRPS EN 993-5 300-450 Mpa |
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6 |
Bending Strength |
SRPS EN 993-6 min 45 Mpa |
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7 |
Resistance to abrasion depth of max |
Loss 110 mm3 |
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8 |
Heat resistance |
min 300℃ |
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9 |
Resistance to temperature shock |
min.temp. difference 150℃ |
|
10 |
Hardness |
≥720kg/mm |
|
11 |
Flexural Strength(25) |
≥60MPa |
|
12 |
Elasticity Modulus |
1.67×10 |
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13 |
Using Temperature |
800-900℃ |
Production Process
1. Centrifugal casting process: Through high-temperature centrifugal technology, a dense ceramic layer is formed, ensuring material uniformity and reducing the weight by 50% compared to ordinary cast stone pipes.
2. Spot welding assembly process: Use high-temperature resistant adhesive to fix the aluminum oxide ceramic sheet, and combine with spot welding technology to enhance the stability.
Material Characteristics and Product Advantages
Using cast basalt stone composite material, with a 10mm thick wear-resistant ceramic layer (with Mohs hardness above 9) on the inner wall, it is suitable for scenarios involving the transportation of granular materials and corrosive media.
Design features: Both ends are equipped with live flange connections, facilitating installation and commissioning; the inner wall is smooth (with a clear resistance coefficient of 0.0193), resulting in low operating resistance.
Working temperature: Can operate stably for a long time within the range of -50℃ to 700℃, with outstanding high-temperature resistance performance.
Performance advantages:
1. Wear-resistant, the hardness of cast stone is above HRC80, and the wear resistance coefficient is 0.09 to 0.14. Therefore, cast stone has excellent wear resistance. 2. Corrosion resistance: Cast stone is a single "cast pyroxene" mineral phase, which has strong corrosion resistance. It can resist the corrosion of any acid or alkali except hydrofluoric acid and hot phosphoric acid (acid resistance greater than 96%, alkali resistance greater than 98%).
3. High-temperature resistance: Cast stone is smelted at a high temperature of 1400℃ and has excellent high-temperature resistance. 4. Disadvantages of cast stone: Poor toughness and impact resistance, and difficult to machine.
Main Application Fields
The Cast Basalt Lined Wear-resistant Pipe is mainly used in the coal transportation, pulverization and ash discharge systems of the metallurgical and power industries, as well as the material conveying pipelines in the mining and coal industries. It can extend the service life of equipment and reduce maintenance costs.
Packaging and Transportation
Steel structure frame, and then wrapped around with thickened wooden boards. We also can make the packaging as your requests.
Enough safe export packaging, air, sea and land transportation are available.
Please let us know your packaging requirements before placing an order.
Why Choose ZIBO CHENYI Factory
- We are an experienced manufacturing factory, with over 12 years of experience in production and development.
- Supply superior quality products, zero product return rate and complaints.
- Offer complete support solutions, we can offer the soutions, drawings and products as per your working conditions.
- Vast industry experience. Our products have been applied in many fields.
- Provide customized solutions.
- Having global customers such as HMA, FLSmidth, Multotec, KYUSHU, QPEX, SPMP & many more.
Contact Us Freely
Send me email via: sales@zbchenyi.com
Call my phone number: +0086 13853329949
Add on WhatsApp: +0086 13969321722
Contact person: Cathy Wang
Also welcome your visit to us, our location is ZIBO CITY, SHANDONG PROVINCE, CHINA, 255000
