Zibo Chenyi Advanced Materials Co., Ltd. is one of the leading manufacturers and suppliers of ceramic rubber wear panels for mining industry in China, also supports customized service. If you're going to buy CE approved ceramic rubber wear panels for mining industry made in China, welcome to get quotation from our factory. Quality products and low price are available.
Ceramic Rubber Wear Panels for MIning Industry
What is ceramic rubber wear panels?
It is a three-layer wear-resistant liner plate with a strong combination:
A composite plate made by bonding ceramic, rubber and steel plate together..
1. Its structure is like a "sandwich".
Top layer: Ceramic tile
Extremely hard and highly wear-resistant, it is responsible for withstanding wear and tear.
• Middle: Rubber layer
Soft and elastic, it is responsible for shock absorption, protection against impact, and noise reduction.
• At the bottom: steel plate
It is responsible for strength and fixation, and is convenient to be installed on the equipment.
Rugular Size of Ceramic Rubber Wear Panels
|
Normal Size |
50~800 |
The detailed specifications are based on factual conditions |
| Thickness of Wear-resistant Ceramic Liner(mm) |
3~50 |
|
|
Thickness of Rubber |
4~8 |
Remark: Other sizes are available upon request.
Ceramic Rubber Composite Liner Technical Data Sheet
|
Name |
Project |
Unit |
Index |
|
Rubber |
Fracture Toughness |
20"C,Mpa % |
3.65 |
|
Thermal Shock Resistance |
ATc,°C |
250 |
|
|
Surface Roughness |
um |
V.9 |
|
|
Density |
g/cm3 |
≥1.2 |
|
|
Elongation |
% |
500 |
|
|
Tensile Strength |
Mpa |
18 |
|
|
Shore Hardness |
HA |
60±5 |
|
|
Peel Strength |
Mpa |
212 |
|
|
Temperature Range |
℃ |
-40-120 |
|
|
Steel |
Carbon Steel Plate |
Gpa |
Q235B,A36,SUS304 |
|
Thickness |
3-20 |
||
|
Bolt |
High Strength Bolts |
4.8Z8.8 |
|
|
Abrasion Resistance |
P=74N. n=800rpm. t=30min |
0.0005g |
|
|
Category |
CY90 |
CYT92 |
CY95 |
CYT95 |
CY99 |
CY-ZTA |
ZrO2 |
|
Al2O3 |
≥90% |
≥92% |
≥95% |
≥ 95% |
≥ 99% |
≥75% |
/ |
|
ZrO2 |
/ |
/ |
/ |
/ |
/ |
≥21% |
≥95% |
|
Density |
≥3.50g/ cm3 |
≥3.60g/cm3 |
≥3.65g/cm3 |
≥3.70g/cm3 |
≥3.83g/cm3 |
≥4.10g/cm3 |
≥5.90g/cm3 |
|
Water Absorption |
≤0.1% |
≤0.1% |
≤0.1% |
≤0.1% |
≤0.1% |
≤0.1% |
≤0.1% |
|
HV 20 |
≥900 |
≥950 |
≥1000 |
≥1100 |
≥1200 |
≥1350 |
≥1100 |
|
Rock Hardness HRA |
≥80 |
≥82 |
≥85 |
≥88 |
≥90 |
≥90 |
≥88 |
|
Bending Strength MPa |
≥180 |
≥220 |
≥250 |
≥300 |
≥330 |
≥400 |
≥800 |
|
Compression strength MPa |
≥970 |
≥1050 |
≥1300 |
≥1600 |
≥1800 |
≥2000 |
/ |
|
Fracture Toughness KIc MPam 1/2 |
≥3.5 |
≥3.7 |
≥3.8 |
≥4.0 |
≥4.2 |
≥4.5 |
≥7.0 |
|
Wear Volume |
≤0.28 cm3 |
≤0.25cm3 |
≤0.20cm3 |
≤0.15cm3 |
≤0.10 cm3 |
≤0.05cm3 |
≤0.02cm3 |
What problem does the ceramic rubber wear panels can solve?
Areas where material erosion and wear are particularly severe
• Places with large blanking drop and where equipment is prone to being damaged by falling blanks
Places where ordinary steel plates wear through easily and make a lot of noise. It is wear-resistant, impact-resistant and not noisy.
Description for Ceramic Rubber Wear Panels
Rubber ceramic liner is compounded by rubber sheet, flat or spherical tiles and steel plate through hot vulcanizing process. And then use a high-strength organic adhesive to bond the ceramic liner to the inner wall of the steel the equipment to create a strong and cushioning anti-wear layer. Rubber ceramic liner a combination of wear resistant alumina ceramic cylinders/ceramic tiles vulcanized in resilient rubber base. The alumina ceramic surface provides exceptional resistance to wear, while the elastic property of the rubber effectively dampens the impact forces which can crack the ceramics.
Steel backing plate and bolts make mount and locate more easily. Rubber ceramic liner can be adjusted easily up or down to achieve the best fit.
It is widely used as a wear-resistant lining on equipment that transports bulk materials, severely worn, and has strong impact in normal temperature environments.
Why Choose Zibo Chenyi
1. Our Factory
We own full set of advanced production equipment, with advanced production technology and raw materials in domestic and abroad to provide tailor-made solutions for each customer.
2. Product
Rubber ceramic liner, polyurethane ceramic liner, ceramic pulley lagging, ceramic lined pipe, alumina ceramic product, silicon carbide product, ZTA product and other wear resistant product.
3. Our Certificate
ISO9001, 3 patents, UDEM, TUV.
4. Production Market
Australia, America, Germany, Japan, Kazakhstan, Italy, Belgium,UK, Denmark and other marketing.
5. Product Application
Coal-conveying system, coal pulverizing system, dust removing system, dust disposing system and mineral processing system.
6. Our Service
Various high-quality wear-resistant materials are available for selection, scheme design and production, on-site construction guidance. Very comprehensive after-sales support.
Contact Us
Contact us for a quote or customization information.
E-mail: sales@zbchenyi.com
Tel/WhatsApp: +86 13853329949/ +86 13969321722
Contact: Cathy Wang
Are you looking to purchase this panel or are you selecting equipment and calculating the thickness? I can directly recommend the specifications for you.
