Zibo Chenyi Advanced Materials Co., Ltd. is one of the leading manufacturers and suppliers of ceramic lined elbow pipe in China, also supports customized service. If you're going to buy CE approved ceramic lined elbow pipe made in China, welcome to get quotation from our factory. Quality products and low price are available.
Ceramic Lined Elbow Pipe for Mineral & Mining Industry
Ceramic Lined Elbow Pipe is mainly used in the mining and mineral processing industries, particularly suitable for pipeline systems that require the transportation of highly abrasive and corrosive substances. The ceramic lining can significantly improve the wear resistance and corrosion resistance of the pipeline, making it suitable for applications in heavy industry that require high durability and efficient transportation.
Products Description
Ceramic lined pipes have comprehensive property of excellent wear resistance, high resistance, corrosion resistance, mechanical shock and thermal shock etc, it is the ideal pipeline of conveying sand, stone, coal, ash, molten aluminum etc particles and corrosive medium, Zibo Chenyi ceramics offers sophisticated design and engineering capabilities of both standard and custom wear linings, installation and project management, as well as abrasion audits of used wear linings.
The ceramic lined elbow pipe is installed on the inner wall of the pipe in the form of pasting, stud welding or dovetail to form a firm anti-wear layer. With its super wear resistance in industrial enterprises pneumatic conveying, hydraulic conveying system system is widely used, especially in the elbow, tee, distributor and other erosion wear is very serious parts, more advantages, with high cost performance, is one of the best pipes.
Ceramic lined elbow pip is composed of three layers of steel, viscose and ceramic, which are heated and solidified to form a firm anti-wear layer. It is worth noting that some pipes are longer and will be made in sections to facilitate transportation and site installation. Each section will be connected with fixed flanges and numbered in sequence to facilitate site installation.
Product Specifications
| Composite Structure | "Steel-porcelain" double composite structure: the outer layer is a tough steel pipe (such as Q235B, 20# steel), providing structural support and impact resistance; the inner layer is dense engineering ceramics, providing extreme wear protection. | Principle: It combines the toughness of metal (resistant to mechanical impact, bearing pressure) and the hardness of ceramics (resistant to abrasive wear) to achieve the effect of 1+1>2. This is a classic application of composite materials science. |
| Ceramic lining | Material: 92%-95% alumina (Al₂O₂) ceramic. | Data comparison |
| Hardness: Rock hardness HRA ≥ 85 (tungsten cobalt carbide hardness is HRA 90). | Wear resistance: 266 times that of manganese steel, 171.5 times that of high chromium cast iron. (This data is from the test report of the National Building Materials Administration Building Materials Research Institute, which can be cited). | |
| 密度：≥ 3.6 g/cm³. | Why reliable: High alumina content and sintered density directly determine the hardness and wear resistance of ceramics, which are key indicators that can be quantified. | |
| Manufacturing process | Core technology: using self-propagating ceramic composite technology or centrifugal casting process. | Principle: |
| Characteristics: the ceramic layer and the steel pipe form excess combination, combination strength is high, never fall off. | Self-propagation (SHS): through the high temperature of aluminum thermal reaction, the ceramic and steel pipe inner wall are fused to form a micro-alloy bonding layer, the bonding strength can be up to 15MPa or more. | |
| Centrifugal casting: under high-speed centrifugal force, the ceramic pulp is uniformly densely attached to the pipe wall. | ||
| Why it matters: The process determines whether the ceramic layer will fall off. These two mature processes ensure the reliability of the product under strong shocks and vibrations. | ||
| Wear resistance | On-site verification: in the coal transmission system of the power plant, the life can be up to 3-5 years; in the transport of mine waste, the life is 8-15 times that of ordinary bending pipes. | Build credibility: Provide industry application cases (such as "in a large copper mine, the original ordinary bending pipe is replaced every 2 months, after using our products, the service life is extended to 24 months"). Speaking with actual data, the most convincing. |
| Specification Parameters | Outer Diameter (OD): Seamlessly docks standard pipes, such as DN50-DN500, etc. | Why Focus: Wholesale customers need to ensure that products can seamlessly dock with existing piping systems. Standardization and customization options are available to meet different needs. |
| Bending angle: 90°, 45°, 30°, and any custom angle. | ||
| Bending radius (R): Standard R=1.5D, 2D, 3D, etc., can also be customized. | ||
| Ceramic thickness: Usually 5mm - 10mm depending on the working conditions. |
Advantages
Extreme wear resistance, doubled life: lined with 95% or more alumina ceramics, Roche hardness up to HRA85 or more, wear resistance is 266 times that of manganese steel, 171.5 times that of high chromium cast iron.
Significantly reduced overall costs: The ultra-long lifespan directly reduces downtime for spare parts procurement and frequent replacements, thereby improving overall operational efficiency.
Smooth inner wall, smooth circulation: the ceramic surface is smooth, the friction coefficient is small, can effectively prevent clogging, reduce the conveying resistance by about 15% -20%, saving energy consumption.
Corrosion resistance, high temperature resistance: ceramic properties are stable, resistant to acid and alkali corrosion, can work stable in -50 ° C to 350 ° C (or higher, depending on the product grade) environment.
Strong structure and strong pressure resistance: the outer layer is high-quality carbon steel or alloy steel pipe, ensuring that the product has the same mechanical strength and pressure resistance as the traditional steel pipe.
Main Products
* Conveyor Systems & Accessories Conveyor Belt Scrapers/Cleaners
* Conveyor Skirting Rubber / Polyurethane
* Ceramic Rubber Wear Liners
* Linings, Coatings, Insulation & Corrosion Protection
* Mill Liners
* Ceramic Rubber Pulley Lagging
* Impact Bed/bars
* Steel Cord Stripper
* Other rubber and polyurehtane products
We are ISO SGS approved manufacturer, SGS audited supplier, ISO9001 certified factory.
Wear Resistant Alumina Ceramic lining Bends Elbow Ceramic Lined Bends/Elbow/Tube/Pipe with Flange
Customer Service
- 24/7 Support: We offer 24/7 service, so you can always contact us by phone, email, instant messaging or social media to make sure your problems are resolved in a timely manner.
- Quick response mechanism: After receiving your inquiry, we promise to reply within 8 hours, and provide a detailed price plan within 24 hours, to ensure that your project progress is not delayed.
- Professional team support: A special team composed of experienced sales team, engineer team and QC personnel, free of charge for you to review project details, monitor progress, and provide technical guidance to ensure that every link meets your needs.
- Comprehensive service: From cost accounting, production arrangement, quality inspection, packaging design to logistics distribution, we provide one-stop service to ensure that every link is efficient, accurate and reliable.
- Full professional protection: In all stages of sales, we provide professional support and protection to ensure that you from inquiry to delivery of the entire process smooth and worry-free, truly let you worry, rest assured.
Why Choose Us
Delivery and Supply Chain Assurance
Fast Delivery: Clearly define the delivery cycle and commit to on-time delivery within the stipulated timeframe, especially for bulk orders.
Inventory Assurance: Maintain a certain stock level to meet customers' immediate needs and reduce their waiting time.
After-sales service
Installation and Technical Support: Provide product installation instructions, maintenance manuals, and 24-hour technical support to ensure customers receive timely assistance during usage.
Warranty Period: Specify the warranty period for the product, which typically ranges from 1 to 3 years for ceramic-lined pipes, customized based on specific materials and application scenarios.
Transport And Installation Precautions
Matters needing attention for transportation and installation of ceramic pipe
1. The ceramic composite pipe has high hardness and good toughness, but it should be put gently in the process of transportation and installation to avoid serious collision, especially to avoid direct contact with metal instruments or impact on the ceramic layer on the end surface.
2. Zibo Chenyi bending pipe is installed with directivity. When the bending pipe is installed, the direction indicated by the arrow on the surface of the bending pipe should be consistent with the flow direction of the conveying medium.
3. When installing the pipe, the pipe should be aligned with the center line and level should be adjusted to make sure that both ends meet accurately.The displacement of both ends should be controlled within 1.0mm.
4. When the flexible pipe joint is used to connect and install the pipe, the inserted lengths of both ends of the flexible pipe joint shall be adjusted symmetrically.Since the thermal expansion coefficient of the composite pipe is about 1/3 of that of steel, the expansion clearance can be reduced by 3-5mm.
5. When using flange connection, the flange end shall be flush with the end of the composite pipe.
6. Due to the excellent welding performance of the composite pipe, the pipe connection can be conducted by welding. However, when welding, 45o-60o "V" type slope Angle is 2-4mm and gap is 0.8-1.2mm.
Conatact information:Sabrina Sun
Mobile/whatsapp:+8618369949806
Email:sabrina@zbchenyi.com
