Working condition analysis (customer medium pain points)
Medium: seawater (high Cl ⁻ chloride ion corrosion)+wet furnace bottom slag solid particles (hard particle erosion wear) solid-liquid mixed slurry
Double destruction:
① Particles: The furnace bottom slag particles have hard edges and corners, and the elbow position is subjected to high-speed impact, resulting in extremely strong wear and tear;
② Seawater: Chloride ions corrode the outer steel substrate, requiring high requirements for the ceramic bonding system of the inner lining. Ordinary epoxy adhesives will be eroded and fail by seawater.
|
Lining material |
Is it suitable for this operating condition? |
explain |
|
95% alumina ceramic (Al₂O₃) |
✅ Priority – Mainstream |
Resistant to seawater corrosion and wear; the surface mounting process is recommended; ensure that the adhesive used is a seawater-resistant inorganic adhesive or an ocean-grade modified adhesive – conventional epoxy adhesives may delaminate under prolonged seawater exposure. |
|
Reactive sintering of silicon carbide (SiC) |
✅ High-end Selection |
Outperforms alumina in terms of corrosion and wear resistance; offers superior thermal shock resistance; however, the higher cost makes it suitable for applications involving high flow rates or harsh operating conditions. |
|
Cast stone (Basalt) |
❌ Not recommended |
Poor chemical resistance in seawater environments makes the material prone to permeation and bulging. |
|
elastometric lining |
❌ Not recommended |
The rigid furnace bottom slag particles experience severe cutting and wear, resulting in a very short service life. |
Working condition analysis (customer medium pain points)
Medium: seawater (high Cl ⁻ chloride ion corrosion)+wet furnace bottom slag solid particles (hard particle erosion wear) solid-liquid mixed slurry
Double destruction:
① Particles: The furnace bottom slag particles have hard edges and corners, and the elbow position is subjected to high-speed impact, resulting in extremely strong wear and tear;
② Seawater: Chloride ions corrode the outer steel substrate, requiring high requirements for the ceramic bonding system of the inner lining. Ordinary epoxy adhesives will be eroded and fail by seawater.
https://www.chenyiceramic.com/ceramic-lined-pipe/abrasion-and-corrosion-resistant-ceramic.html
https://www.chenyiceramic.com/ceramic-lined-pipe/silicon-carbide-lined-elbow.html